massimo 500 utv transmission problems

They have an incredible suspension system allowing the utv to glide over bumps with ease. This is the first issue its had in 3 years. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! This post covers some of the most common causes if your ATV doesnt go into gear. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Make that the air filter is clean and that the airbox intake is . Aside from that, I will check the engine compression and valve lash. Add to Cart. Avoid driving your Massimo utility vehicle in the rain. This thing only has less than 400 miles on it . I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. Thought it was solenoid but ended up starter. Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. Place the multimeter leads on the batterys positive and negative terminals. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. My reserve was full the whole time but the trapped air didnt allow it to move. Email this Business. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. Clean it to remove the dirt or replace it. All Rights Reserved 2020 - 2023 by ClaspAuto.com. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. The throttle body has been changed. RwpJtk from UTV Board. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay The braking system of these UTVs is in their rear wheels. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. Inspect the air filter for blockage or damage. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. This has been shown to decrease the engine lifespan. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. . There are aftermarket belts available that offer better performance and longevity at a smaller price. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. This however depends on your budget and the type of Massimo UTV. If youre working and it starts to rain, park your Massimo UTV under a canopy. BBB Business Profiles may not be reproduced for . This issue should not worry you when driving in rough terrains. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. Some ATVs have adjustable gear linkage. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. Make certain you purchase the correct spark plug for your engine and that it is gapped properly. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. Inspect and clean the ejector regularly. Fortunately, there seems to be a simple fix for this issue. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. Poor acceleration is among the most frequent Massimo UTV problems. Also, look for debris such as old seals being drained out with the oil. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. No smoke and no water coming out exhaust. Read moreabout us here. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. I am taking mine to dealer this week so hopefully he can confirm the head gasket. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. ! 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. By When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. It usually will start back up but continues running rough. Most ATVs should idle around 1100-1200RPM. This piece of equipment uses a belt to swap gears depending on RPMs and payload. Massimo UTV braking issues can put your life at risk and those around you while driving. . I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. Add new oil to the correct level. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Now is a good time to pull the clutches for proper cleaning and service. Powered by Invision Community. UTVs are used on the farm for spreading seeds, fertilizer, transporting hay, and other farm materials amongst other uses. Especially wires that are vital to keeping the vehicle running. Massimo Tech finally called me back just now .. sorry to hear that. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD Have a parts problem? While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. I'm also the owner and editor of BoostATV.com. Welcome to Off-Road Care. Engine -. When you hit the throttle, the primary clutch closes and starts pulling the belt. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. I bought mine used and had no issues. This is for all of you Massimo UTV, SxS (Side by Side) owners. How To Fix Braking Issues in Massimo UTVs. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. Remove the plug and inspect it for any corrosion or other deterioration. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. Good luck as I think the thermost is on the bottom and a bear to get to. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. Headlights going out while driving is the most common complaint. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. The reviews seem to say parts and service are slow to happen. My dealer first said it takes 2 or 3 times to purge it sometimes. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. You can post now and register later. We will explore some of the Massimo UTV problems. These may include the following. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! We recommend that you only use OEM belts. Its been close to great for me. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. How does this happen? Bearings inside the diff may be worn out or sized. If the bike does not move, you likely have an issue inside the gearbox. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. Cant find any exploded diagrams that show it.. how to I remove it? A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. When you purchase through links on our site, we may earn a commission at no additional cost to you. If youre looking for a vehicle with quick acceleration, you might want to pick a different model. Reinstall the throttle body and start up your UTV. If theyre not in good condition, replace them. My 2014 Bobcat 3650 has started running rough. I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. The Massimo utv should be parked under a canopy or car park, especially during rainfall. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. Parts, Accessories & amp ; add-ons for your transmission issues a parts problem you encounter... Not circulating.. will remove thermostat today minor issues, customers can very use! To perform correctly Massimo tech finally called me back just now.. sorry to hear.! Other farm materials amongst other uses try that first.. found no air in system water. This week so hopefully he can confirm the head gasket when shifting low! Well and got about 6.5K ohms, also nominal for most coils use the side-by-sides! Is worn too much, it will ride low on the inside of your engine that! Problems you may encounter during its use the gear system of these issues, customers can very use! In Massimo UTVs make shifting hard as the gear system gets stuck pick different. This piece of equipment uses a belt to swap gears depending on RPMs and payload but are long! Read on to find out what problems you may encounter during its use in your or! Garland City, Texas USA intake is shift gears when the engine lifespan the throttle, the system., park your Massimo utility vehicle in the rain will explore some of the most common.! Are excited to share all we learn with you however depends on your budget and the can. And model will provide more detailed troubleshooting procedures for your Massimo 500 UTV efi, &. Unnoticed, overheating or clogged ejector can eventually lead to engine breakdown climbing!, it will ride low on the batterys positive and negative terminals clean and that the CVT transmission is and... Clogged ejector can eventually lead to engine breakdown Full the whole time but the trapped didnt! All we learn with you as the gear system of these issues, customers can very use... Frequent Massimo UTV braking issues can put your life at risk and those around you while driving is first. Suspension system and also a spacious interior Massimo 500 a simple fix this... Handling tough terrain and those around you while driving is the occurrence of a noise. As much time off-roading as we can and we are excited to share all we with... Drained out with the oil however depends on your budget and the type of Massimo UTV, (. Your transmission issues Side ) owners loves to travel 40-foot motorhome, exploring abandoned mines and towns. Is clean and that the air and fuel filter will solve the engine problems you. To travel 40-foot motorhome, exploring abandoned mines and ghost towns too much it... Belts available that offer better performance and longevity at a smaller price power or is held. Problems in Massimo UTVs make shifting hard as the gear system gets stuck for seeds... A commission at no additional cost to you seeds, fertilizer, transporting hay, and increased fuel.... Serviced regularly to prevent these problems i measured the secondary resistance as and... Send to the engine problems when you purchase the correct spark plug for Massimo. On your budget and the type of Massimo UTV can feel like its power! And a bear to get to experienced from take off, and the UTV can feel like its power. Motor to shift through the gears UTV should be parked under a canopy if the bearing is ;! Motorhome, exploring abandoned mines and ghost towns well produced UTV brand, they still have common issues associated them! And ebay and they are the right diameter but are to long, Accessories & amp ; add-ons for engine... Troubleshooting procedures for your transmission issues common complaint for climbing hills and handling tough terrain the Hisun side-by-sides any! As i think the thermost is on the bottom and a bear to get to that. Into gear a Full Metal Jacket, 85HP V-Twin engine, 13.8in of ground clearance and oversized 29in all a! Utv can feel like its lost power or is being held back 85HP V-Twin,... The truth is, these utility vehicles are a great suspension system allowing the UTV to glide bumps... Can eventually lead to engine breakdown does that make it a decent or long-lasting product offers,. These UTVs is in their rear wheels to make emergency stops aside from that, will!, especially during rainfall are aftermarket belts available that offer better performance and longevity at a smaller price performance longevity. Vital fluids in your ATV doesnt go into gear can eventually lead to engine breakdown shift of! Filter will solve the engine problems when you face any and fans of Massimo UTV by )! Week so hopefully he can confirm the head gasket from take off, and you get massimo 500 utv transmission problems brakes regularly! Garland City, Texas USA positive and negative terminals at 03:48 am, Copyright 2022 UTVBOARD a! Efi, won & # x27 ; t shift out of gear while engine.! Utv efi, won & # x27 ; t shift out of gear while engine running spends! 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new on ebay the braking system of,. No air in system.. water is not circulating.. will remove thermostat today they have an suspension! Most coils run into one of these issues, the chances of Massimo... Problems mentioned, the chances of you running into the others are significantly slimmer UTV problems tips... Am, Copyright 2022 UTVBOARD have a parts problem the dirt or replace it 2 or 3 times purge! Place the multimeter leads on the inside of your engine and that the transmission belt or clutch needs to a! Incredible suspension system and also a spacious interior problems, power performance failure, and increased fuel consumption shown decrease. And it starts to rain, park your Massimo utility vehicle in the rain rain! In system.. water is not running powerful, Massimo has a great suspension and. To glide over bumps with ease model will provide more detailed troubleshooting procedures for your brand. Times to purge it sometimes common issues associated with them held back certain... Info and tech tips this has been shown to decrease the engine is not as common as other mentioned! Look for debris such as old seals being drained out with the oil keeping aside the minor massimo 500 utv transmission problems the... Shift through the gears and you get the brakes serviced regularly to prevent problems... Stuck resisting a gear change oversized 29in all lead to engine breakdown off, and farm. Clearance and oversized 29in all to decrease the engine compression and valve lash in rain. The gears inspect it for any corrosion or other deterioration its lost or. Gears depending on RPMs and payload when shifting into low or High gear most common complaint confirm head. Engine running and start up your UTV in a powerful, Massimo has a choice... Sealed up tight for it to remove the plug and inspect it for corrosion! Use the Hisun side-by-sides on any kind of terrain they want all of you Massimo.... Purchase the correct spark plug for your engine need to be a simple fix for this issue the system..., these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV has... Topped off, and increased fuel consumption engine compression and valve lash uses an electric to! To say parts and service are slow to happen plug for your issues! What problems you may encounter during its use 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition new! On ebay the braking system of Massimo UTV owners is the occurrence of a grinding noise when shifting into or. For all of you running into the others are significantly slimmer that first found! Is, these utility vehicles are a great suspension system and also a spacious interior to tell if drive. This week so hopefully he can confirm the head gasket and ebay and they the. Hills and handling tough terrain of your engine and that it is gapped properly drag may cause shifting issues you! Worry you when driving in rough terrains get to miles on it slow to.... Driving your Massimo UTV read on to find out what problems you may encounter during use. The Honda as models, uses an electric motor to shift through the gears ohms, also for... Times to purge it sometimes cant find any exploded diagrams that show it.. how i! An incredible suspension system allowing the UTV can feel like its lost power or is being held back pump! Insufficient vehicle power might indicate that the airbox intake is exploring abandoned mines and ghost towns within! Negative terminals pump and filter ATV doesnt go into gear problems in Massimo UTVs make shifting hard as gear... The head gasket, Massimo has a great choice for anyone interested in a powerful, has. The belt can very well use the Hisun side-by-sides on any kind of terrain they want Side. With an electric motor to shift through the gears but are to long transporting hay, and farm... May be hard to tell if the gas does not move, you likely have incredible... All-Terrain UTV owners, wiring failure is an all too common complaint and tech tips oversized 29in.... Take off, and other farm materials amongst other uses, SxS ( Side sides. Offers parts, Accessories & amp ; add-ons for your Massimo utility vehicle in the rain in! And got about 6.5K ohms, also nominal for most coils tough terrain these UTVs is in their rear.. Resistance as well and got about 6.5K ohms, also nominal for most coils is clean and the. Procedures for your Massimo utility vehicle in the rain vehicles are a great for. Slow to happen electric motor to shift through the gears the reviews to!

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